Ultralight Windshell

Embrace the Elements: The Ultimate Ultralight Windshell – Zip, Breathe, Shield, Stow!

Introducing the 2024 Redesigned UL Windshell: Your Ultimate Outdoor Companion

Experience the perfect synergy of performance and style with our latest UL Windshell pattern update. Engineered for outdoor adventurers, runners, and cyclists, this versatile full-zip shell is the ultimate companion for your active lifestyle.

What sets our UL Windshell pattern apart? It's all in the details:

  • Engineered for Performance: Designed with deep seam raglan sleeves to maximize range of motion and avoid shoulder strap discomfort during your most active pursuits.
  • Customizable Options: Choose from variations including zippered and zipperless hand pockets, offering flexibility to suit your individual needs and preferences.
  • Superior Protection: Equipped with a popular three-piece fitted hood featuring a brim stiffener to ensure it won't blow off in the wind, providing you with reliable protection when you need it most.
  • Featherlight Design: Highly packable and truly ultralight, weighing in at only 3 ounces for size medium in 1.0oz HyperD fabric, including hand pockets for added convenience on the trail.

But that's not all! Our 2024 pattern update brings even more enhancements:

  • Enhanced Instructions: Complete illustrated instructions overhauled, peer-reviewed, and pattern tested to ensure ease of use for all skill levels.
  • Professional-Quality Finish: Significant improvements in achievable seam finishing techniques for a garment that stands up to rugged outdoor conditions, delivering a professional-quality finish every time.
  • Convenient Storage: An integrated stuff sack option built into the hood for on-the-go convenience, keeping your windshell compact and ready for your next adventure.
  • Customizable Ventilation: Added Wind Snaps for maximum ventilation with an open zipper, providing customizable airflow during intense activities, so you can stay cool and comfortable no matter the conditions.

Elevate your outdoor experience with the 2024 Redesigned UL Windshell. It's time to embrace the freedom of movement and protection from the elements, all in one sleek and stylish package.

Digital Sewing Pattern

  • New for 2024: Enjoy complete step-by-step, illustrated sewing instructions, ensuring clarity and ease at every stage of your project.
  • Tailored Cut Layouts: Discover optimized cut layouts, precise pattern sizing, and guidance for custom fit adjustments, empowering you to create a garment that fits like a dream.
  • Inclusive Sizing: Embrace our non-gendered adult sizing range, spanning from ready-to-wear XXS to XXL, designed to accommodate a diverse range of body shapes and sizes.
  • Seam Allowances Included: Rest assured, seam allowances are thoughtfully included for all pattern panels and sizes, streamlining your sewing experience and ensuring professional-quality results.
  • Flexible Printing Options: Select from multiple PDF paper sizes for your printing convenience, including standard 8.5x11 inch Letter or A4 sized paper for at-home printing, as well as large format options for easier visualization and assembly.
  • Projector Sewing Compatible: Avoid the tedious printing and taping by projecting the selectable size pattern directly onto your fabric. Seamlessly integrate your sewing workflow with the free and open-source Pattern Projector app! Users can upload the large format pattern file to enjoy full compatibility with the pattern cutting specific tools available in the app.
$20

All LearnMYOG patterns are for personal, non-commercial use only.

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Physical Pattern

Purchase pre-printed large format patterns alongside your UL Windshell fabric!

Ripstop by the Roll

Pattern Details

Body Measurements and Fit Guide

  • Comprehensive Fit Guidance: Our pattern instructions feature detailed guidance on achieving a personalized fit, including common adjustments for sleeve length, back length, hip grading, and more. These adjustments have been successfully used by individuals of all shapes and sizes, providing confidence that your garment will be tailored to your unique proportions.
  • Inclusive Sizing Range: Embrace a wide range of chest sizes, spanning from 30 inches to 52 inches, corresponding to ready-to-wear sizing from XXS to XXL. With such versatility, our pattern accommodates a diverse array of body types, ensuring there's an option for everyone.
  • Illustrated Custom Fit Techniques: Our instructions feature clear illustrations of custom fit adjustments, empowering you to modify the pattern according to your specific measurements and preferences. Whether you're a seasoned sewist or new to pattern adjustments, our visual guidance makes the process accessible and straightforward.
  • Preview Finished Garment Sizes: Refer to the pattern preview photo in the gallery above for a glimpse of the finished garment sizes. This resource provides valuable information on how the pattern fits, allowing you to compare your chosen size with existing garments before you begin your project.
  • Real-World Example: In the photos, you'll find a real-world example of the pattern in action. At 6'0" tall, 170 lbs, and with a 39" chest, I comfortably wear a size medium.
Body Measurement (inches) 32 34 36 40 44 48 52
Chest (Full Bust) 30-32 33-34 35-37 38-40 41-44 45-48 49-52
Natural Waist 24-26 26-27 28-30 32-34 36-38 40-42 44-46
Hip 30-32 33-34 35-37 38-41 42-45 46-48 49-51
Neck to Wrist 28.5 29 29.5 30 30.5 31 31.5

Sewing Skill Level - Intermediate

Based on valuable feedback from our community of makers seeking more advanced projects with exceptional results, this pattern and instructional update is designed for those eager to elevate their sewing skills. By mastering precision sewing techniques, you can create a garment that rivals the quality of ready-to-wear windshell products from top brands like Patagonia and Arc'teryx. While sewing with ultralight, slippery fabrics presents its own set of challenges, it's these very challenges that offer an opportunity for growth and mastery. While some features and finishing techniques can be omitted to simplify the process, where's the excitement in that? Embrace the challenge, and unlock your full potential as a skilled maker.

Materials

sewing ul fabrics Guide to UL Fabrics

From fabrics to zippers, elastic, and hardware, we've curated a list of recommended materials to streamline your sewing experience. For more in-depth information on working with ultralight fabrics, including a comprehensive list of breathable and waterproof options, and mastering advanced techniques, be sure to check out our guide, Mastering Techniques for Sewing UL Fabrics.

Choose Your Adventure: Exploring Fabric Options for Your Perfect Outdoor Garment

  • MEMBRANE 10 fabrics offer an exceptional combination of ultralight weight and a luxurious, buttery-smooth texture. However, their lightweight nature can pose a challenge during the sewing process.
  • 1.0 oz HyperD™ is engineered to prioritize breathability, featuring an uncalendered finish that prevents a clammy feel on wet skin. While lightweight, it's essential to note that HyperD may not offer the highest level of abrasion resistance.
  • 1.1oz Ripstop Nylon or Ripstop Polyester (OutdoorINK) are budget-friendly options known for their outstanding performance and long-lasting durability, making them a reliable choice for outdoor gear.
  • 1.8 oz AIRWAVE™ Hybrid combines the soft, cotton-like feel of air-textured nylon with exceptional durability, resulting in a fabric that is both comfortable to wear and easy to sew. However, it's important to consider that AIRWAVE falls on the heavier end of the UL fabric options spectrum.
  • MONOLITE™ Ripstop Nylon Mesh stands out as the lightest and most durable pocket liner option available, making it an ideal complement to any windshell project, enhancing both functionality and durability.
  • 1.1oz Silnylon presents an excellent choice for crafting ultralight, waterproof rainshells that are highly packable and convenient for every outdoor adventure.

Fabric Panel Recommended Length (Width)
Shell Fabric Breathable and weather resistent ultralight outdoor fabric. Learn More 2 yd (58") for sizes 32-44
2.5 yd (58") for sizes 48-52
Pocket Lining Shell fabric or 1.0oz MONOLITE mesh 12 inches (58")
Interfacing Low heat, light or medium-weight fusible or sew-in interfacing. Learn More 12" (14")
Cuff Elastic 1/4" wide flat elastic or 3/4" wide Fold Over Elastic (FOE) 20 inches
Main Zipper YKK#3 Vislon molded tooth, seperating jacket zipper. For waterproof jackets a YKK#3 waterproof zipper may be preferred. 30 inches estimated
Pocket Zippers YKK#3 non-seperating coil tooth zipper. Two, 7 inches long
Hood Cinch Cord Optional 3/32" Shock Cord 30 inches
Cinch Hardware Optional Mini Cord Lock and plastic stopper bead one each